Fundamentally, a mold is produced by shaping a refractory material to form a cavity of a desired shape such that molten metal can be poured into the cavity. The mold cavity needs to retain its shape until the metal has solidified and the casting is removed. This sounds easy to accomplish, but depending on the choice of metal, certain characteristics are demanded of the mold. Green Sand Molding The most common method used to make metal castings is green sand molding. In this process, granular refractory sand is coated with a mixture of bentonite clay, water and, in some cases, other additives. The additives help to harden and hold the mold shape to withstand the pressures of the molten metal. The green sand mixture is compacted through mechanical force or by hand around a pattern to create a mold. The mechanical force can be induced by slinging, jolting, squeezing or by impact/impulse. The following points should be taken into account when considering the green sand molding process.

Fundamentally, a mold is produced by shaping a refractory material to form a cavity of a desired shape such that molten metal can be poured into the cavity. The mold cavity needs to retain its shape until the metal has solidified and the casting is removed. This sounds easy to accomplish, but depending on the choice of metal, certain characteristics are demanded of the mold. Green Sand Molding The most common method used to make metal castings is green sand molding. In this process, granular refractory sand is coated with a mixture of bentonite clay, water and, in some cases, other additives. The additives help to harden and hold the mold shape to withstand the pressures of the molten metal. The green sand mixture is compacted through mechanical force or by hand around a pattern to create a mold. The mechanical force can be induced by slinging, jolting, squeezing or by impact/impulse. The following points should be taken into account when considering the green sand molding process.

Fundamentally, a mold is produced by shaping a refractory material to form a cavity of a desired shape such that molten metal can be poured into the cavity. The mold cavity needs to retain its shape until the metal has solidified and the casting is removed. This sounds easy to accomplish, but depending on the choice of metal, certain characteristics are demanded of the mold. Green Sand Molding The most common method used to make metal castings is green sand molding. In this process, granular refractory sand is coated with a mixture of bentonite clay, water and, in some cases, other additives. The additives help to harden and hold the mold shape to withstand the pressures of the molten metal. The green sand mixture is compacted through mechanical force or by hand around a pattern to create a mold. The mechanical force can be induced by slinging, jolting, squeezing or by impact/impulse. The following points should be taken into account when considering the green sand molding process.

Fundamentally, a mold is produced by shaping a refractory material to form a cavity of a desired shape such that molten metal can be poured into the cavity. The mold cavity needs to retain its shape until the metal has solidified and the casting is removed. This sounds easy to accomplish, but depending on the choice of metal, certain characteristics are demanded of the mold. Green Sand Molding The most common method used to make metal castings is green sand molding. In this process, granular refractory sand is coated with a mixture of bentonite clay, water and, in some cases, other additives. The additives help to harden and hold the mold shape to withstand the pressures of the molten metal. The green sand mixture is compacted through mechanical force or by hand around a pattern to create a mold. The mechanical force can be induced by slinging, jolting, squeezing or by impact/impulse. The following points should be taken into account when considering the green sand molding process: 

we promise to provide you with aluminum die casting parts of the highest quality and at the best value. We can produce aluminum die casting parts with weights from 800mm. We inject the metal into the mold under high pressures of 10-210Mpa (1,450-30,500 psi). This results in a more uniform part with a good surface finish and good dimensional accuracy, (0.2% of casting dimensions). Post machining can be totally eliminated for most parts and in other cases only light machining is required to bring dimensions to the proper size. We use aluminum material of ASTM grade 380, 390, and aluminum alloy die-casting (ADC12 and ADC14). We can produce parts such as automotive engine house covers, light covers, various housing assemblies and more.Our factory have Large spectrum of die casting machines (280T - 1600T),it can produce Variety of alloys available to meet in house production requirements and to provide quality custom-made die-casting parts for other industries. Aluminum Die Cast Parts produced by FUERD Die Casting Company can be stronger than steel. FUERD Die Casting Company is a part diecaster of lower priced, better quality aluminum die cast parts, sometimes also known as castings, aluminum part castings, high pressure part die castings, or aluminum diecastings. FUERD Die Casting has Low Quantity Die Casting Production or High Quantity Die Casting Part Production. High pressure die casting is a process we use to make aluminum die cast parts. We inject molten aluminum alloy metal under pressure into a steel die to produce aluminum parts. Diecasting is a very inexpensive aluminum part manufacturing process. Primarily we produce aluminum alloy die castings, but we also make some diecastings in zinc alloys. FUERD Die Casting Company's die cast design consultants will assist you with die casting aluminum part design, aluminum die casting prototypes, die cast tooling, machining of die cast parts and finish the surface of many kinds of die cast aluminum parts. Aluminum die casting is the process of forcing molten metal under pressure into metal molds or dies. It is one of the most economical and effective methods of producing moderate to high-volume quantities of parts. There are three main requirements for producing commercially acceptable aluminum die casting parts. They are: An efficient aluminum die casting machine Suitable casting alloy. The equipment needed to produce the parts are essentially the molds and an aluminum die casting machine that holds, opens and closes the molds or dies. The variables that determine the surface quality and consistency of the parts are directly related to the die itself. The die must possess the quality of thermal balance (heat input vs. heat extraction) this controls surface quality, soundness of the part and dictates cycling speed. The three main variables that affect the quality of the aluminum die cast part are: Die design   Die material  Die production method Finishing processes.